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Wednesday, July 30, 2008

TECH TIP: Bio Diesel Fuel Use

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TECH TIP: Bio Diesel Fuel Use

by Jim Newkirk, WORLDPAC Assist European Team Leader

With the cost of both gasoline and diesel fuel skyrocketing people nation wide have become much more interested in Bio Fuels.

Most of us are very familiar with the 10% Ethanol blends as well as the E85 fuels in use around the country. As fuel prices climb, consumers can be tempted to use cheaper grades and different blends of fuel in an effort to save some cash. As technicians, we’ve all experienced vehicles with “Bad Gas” and the resultant drivability problems and we’ll start seeing more issues as consumers start to fill non Flex fuel vehicles with E85 to save a few dollars.

For Diesel powered vehicles the problem of incorrect fuel use is becoming even more prevalent as people look at using Bio Diesel sources to fuel their Diesel vehicles. While use of commercially prepared Bio Diesel fuels is a good thing, use of improperly prepared or blended Bio Diesel can cause drivability issues just as on the gasoline vehicles mentioned above. Let’s take a look at Bio Diesel Fuels and some of the issues that technicians are encountering when they are used improperly.

The common commercial Bio Diesel blends available to the consumer are generally rated from B2 to B20 Bio Diesel. The number indicates the percentage of Bio Fuel that is blended with standard diesel fuel so as an example a B10 Bio Diesel fuel is a 10% Bio to Diesel blend while a B20 Bio Diesel Fuel is a 20% Bio to Diesel blend.

So what exactly is the Bio part of Bio Diesel?

Bio Diesel is made from renewable feedstock sources such as plant matter (soybean oil, canola oil, palm oil) or animal fats (tallow, recycled cooking oils, fryer grease). In either case the biomass used to produce the fuel must be properly processed. Chemically, biomass fuels are made up of Triglycerides of Fatty Acids (that’s the stuff that clogs your arteries when you eat too much pizza!) and this is NOT something you want running through a diesel injection system. When processing the biomass to make Bio Fuel a chemical process known as Transesterification is performed. In Transesterification the biomass is reacted with alcohols (usually methanol but other alcohols could be used as well) and a catalyst. This produces a Bio Diesel fuel (chemically a Fatty Acid Methyl Ester) similar to standard Diesel Fuel and Glycerin (the bad stuff we don’t want in the fuel). Separate out the Glycerin and you have a clean Bio Diesel fuel.

As a technician you will encounter Diesel vehicles that have had a Bio Diesel Fuel System Retrofit Kit installed with separate fuel tanks and valves allowing use of either Bio or regular diesel fuel at the flip of a switch. You will also encounter customers that simply pour Bio Diesel directly into the vehicle fuel tank. Now as long as the customers in question are using properly prepared and blended Bio Diesel there should be no problems right? Wrong. Let's look at why . . .

Bio Diesels: Use with Caution

Most automotive manufacturers recommend Bio Diesel blends of 5% or less (B5 Bio Diesel) and the Bio Fuel used to create this blend must adhere to the ATSM D 6751 standard of fuel quality. There is some risk associated with running a Diesel Engine on Bio Diesel fuels that exceed the manufacturers specified fuel blend requirements and the risk of running a vehicle on improperly processed Bio Diesel Fuel is greater still.

As an example, Volkswagen recommends Bio Diesel mixtures of no greater than 5% used in their vehicles. While a Diesel will run on up to 100% Bio Diesel, problems can occur due to improper fuel blending and preparation and concentration of Bio Diesel. The ATSM D 6751 standard provides for maximum permissible levels of free Glycerin contained in the Bio Diesel Fuel. If excess free Glycerins are present deposit formation in the vehicle fuel system is likely to occur with detrimental results.

The situation becomes even more grim if an unprocessed Bio Diesel fuel (such as vegetable oils or fry grease) or mixtures of processed biodiesel fuels (such as those distilled in a non-commercial process) are used in excess of manufacturers mixture recommendation. The eventual accumulation of fatty deposits can cause fuel system failures ranging from misfire issues to clogged filters, pumps and injectors. In worst case scenarios actual failure of components is possible.

In 100% blends of Bio Diesel that meet the ASTM D-6751 standard for fuel quality, the Bio Diesel Fuel will fall below the requirements of Free Glycerin and Total Glycerin content (0.020 Free Glycerin or 0.240 Total Glycerin expressed as a percent of total fuel mass). Excess Glycerin content can cause deposit formation leading to fuel system clogging and also can contribute to poor cold weather running and startability issues

The key points to remember is that a properly prepared and blended Bio Diesel fuel meeting the ASTM D-6751 Standard and used in the manufacturers called for blend percentages should not cause any issues. On the other hand, while running your car on fryer oil filtered through a strainer may sound like a great way to save money, in the long run improperly prepared Bio Diesel can cost a customer in damaged equipment and repairs.

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WORLDPAC Assist offers the largest source of Confirmed Fixes documented by 41 factory trained ASE certified master technicians. Over 1000 new problems with tests and fixes are added to WORLDPAC Assist each week.

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